LaseCAU-ML

Collision Avoidance for (Un)loaders with Multi-Layer Scanner
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LaseCAU-ML is a state-of-the-art collision avoidance system tailored for continuous ship loading & unloading processes using (un)loaders with vertical beams.
During these operations, collisions between the (un)loader’s vertical beam and the vessel’s hatch covers often occur, resulting in serious damage, costly delays, and downtime.

Using four precisely arranged 3D multi-layer laser scanners, LaseCAU-ML detects standard and complex hatch cover configurations, including folded and sliding types and delivers real-time information to prevent critical collisions.

The Application

LaseCAU-ML (Collision Avoidance for (Un)loaders with Multi-Layer Scanner) is an advanced sensor-based safety system developed to prevent collisions between vertical crane beams and vessel hatch covers during bulk cargo loading & unloading.
The system was specially developed for ship unloaders and loaders with vertical beams that work in continuous processes. It uses four high-resolution 3D multi-layer laser scanners to monitor the working area around the beam. It reliably detects hatch edges and covers, including folded and sliding hatch types and dynamically calculates clearances in real time.

The system enables early intervention by triggering alarms, controlled slow-downs, or emergency stops when a risk of collision is detected. Adjustable parameters allow operators to define safety thresholds, while built-in diagnostics ensure maximum availability and safety, even under challenging environmental conditions.

LaseCAU-ML significantly enhances operational safety, reduces equipment damage, and minimizes costly downtime, making it a vital component for ports handling bulk carriers with varying hatch configurations.

General Features

Detection of hatch edges and rims in the operation zone
Measurement of the clearance between the hatch cover and crane beam
Recognition of folded hatch covers on applicable vessel types
Parameter configuration interface for adjustable clearance tolerances
Vertical (Z-axis) collision avoidance, ensuring safe elevation control
Scanner obstruction monitoring with immediate alert function

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